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HydroCoat 203-RM

  1. Swift Structural Repair: HydroCoat 203-RM, a single-component, fast-setting Portland cement-based mortar, excels in durable concrete repair. Ideal for roads, runways, bridges, and more, it’s polymer-modified and fibre-reinforced, quickly developing high adhesive and compressive strength.
  2. Adaptable Strength, Rapid Cure: Physically and chemically compatible with host concrete, HydroCoat 203-RM ensures fast-curing and reliable strength development. As a single component requiring only water, it’s effective up to 100mm deep. For high-performance screeds or deeper repairs (up to 300mm), bulk it with clean, washed, sharp sand.
  3. Reliable Performance in All Conditions: HydroCoat 203-RM maintains strength even in low temperatures. Its enhanced polymeric properties and rapid cure make it versatile for various applications, ensuring robust and lasting results.

Single-component, fast-setting, Portland cement-based structural mortar, used primarily for the durable repair of concrete. Ideal for roads, runways, bridges, decks, floors and footpaths.

Polymer-modified, and fibre-reinforced, HydroCoat 203-RM is physically and chemically compatible with the host concrete, quickly exhibiting high adhesive and compressive strength.

As a single component, requiring only the addition of water, the resulting mortar is rapid curing with enhanced polymeric properties and reliable strength development which is not significantly affected by low temperature use. The mortar can be used as supplied up to 100mm deep, or bulked out with clean, washed, sharp sand to form a high-performance screed or for floor or deck repairs up to a maximum depth of 300mm.

Rapid-Setting Performance and Versatility

HydroCoat 203-RM offers exceptional performance as a rapid set mortar, delivering fast setting capabilities and rapid strength gain that makes it ideal for urgent repair work. The carefully engineered mortar mix provides a wide range of applications while minimising shrinkage, ensuring structural integrity even when addressing active leaks. As a repair mortar, it excels in both vertical and horizontal applications, with its rapid set properties allowing for quick return to service, typically within hours of application. This makes it particularly valuable for time-critical repairs where traditional mortars would be impractical due to extended curing times.

  • Key Benefits
  • Technical Data
  • Key Benefits

    Key Benefits

    • Incorporates the latest cement chemistry, fibre and styrene acrylic copolymer technology
    • Reliable strength development, even at sub-zero temperatures, gives rapid return to service
    • Prepackaged material only requires mixing with clean water. Can be bulked out with sand or aggregate
    • High bond strength exceeds tensile strength of concrete
    • Sets in 10 minutes at 20°C yielding a durable, high strength mortar
    • Dense matrix resists 10 bar water pressure
    • Very high diffusion resistance to acid gases and chloride ions
    • Sulphate resistance to class DS-5/5m of BRE Special Digest 1 and ideally suited for sewage and wastewater applications
    • Non-toxic when cured and is listed as authorised under Regulation 31 for use in the supply of potable drinking water
    • Economic mortar requiring no substrate or inter-layer priming. Part bags can be mixed

    Technical Data

    Technical Data

    Cured Performance Result
    Colour Grey
    Density/Specific Gravity 2.15
    Compressive bond – Class R4 > 45 MPa
    Compressive strength – 1 hour 14 MPa
    Compressive strength – 2 hours 20 MPa
    Compressive strength – 4 hour 30 MPa
    Compressive strength – 1 day 40 MPa
    Compressive strength – 7 days 50 MPa
    Compressive strength – 28 days 60 MPa
    Adhesive bond – Class R4E > 2 MPa
    Capillary Absorption 0.108 kg/m-2/h-0.5
    Chloride Ion content 1.6 MPa
    Carbonisation resistance Passes
    Elastic modulus 26.1 GPa
    Thermal Capability – Part 1 – Class R4 > 2 MPa
    Dangerous substances complies with 5.4
    Reaction to fire Euroclass A2-s1, d0
    Water permeability coefficient 2.60x 10-14 m/s

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